Margarine Plant
WELCOME
TO
MUEZ HEST INDIA PVT.LTD. www.muezhest.com PRESENTATION FOR “MARGARINE PLANT”
FLOW DIAGRAM FOR MARGARINE REFINING PLANT
Some Photographs of Installed Plant
MARGARINE PLANT
MARGARINE CRISTELISER
MARGARINE PLANT ON SKID
MARGARINE RE-MELT TANK
MARGARINE EQUIPMENT LIST
1
3
2
Remelt Tank
6
7
Dosing Tank
Blending
Tank
Feed Tank
Performer
(3 Nos.)
9
8
Water Phase
Tank (2 Nos.)
5
4
Feed Pump
(2 Nos.)
General
Accessories
Maturator
(2 Nos.)
PERFORMANCE
Fat/ Oils Used
Additives, Vitamins, stabilizer &Til oil
Cotton Seed Oil, Hydrogenated Fat, Inter-Esterified fat, Palm
Kernel Oil, Palm stearin [Beta Prime as well as Beta type],
SFI, Solid Fat Index :
Temp ºC
SFI Value
20
42-48
30
25-48
35
11-15
a] Vitamins
: As per statutory Requirements b] Stabilizing/Emulsifying Agents
: GMS/ MGA
100 gm.-1000 gm/ Ton of product
Note: Some quality in hot oil & balance in churn c] Antioxidants : TBHQ/BHA/BHT - Maximum 200 gm/Ton of product d] Nitrogen
: 10-12 % by volume of the fat, a nitrogencylinder
With flowmeter is connected to suction of feed pump
40
3-5
Crystallization System ( Refrigeration Load : 1T/ HR-50 TR)
Average Composition of a General purpose Bakery Fat :
High Melting Point
Middle Melting Point
Lower Melting Point
Til Oil (Sesame)
43-44ºC
35-36ºC
28-30ºC
50%
35%
12%
3%
100%
Equipment
Fat Temp ºC
RPM
Residence
In
Out
Time Seconds
Performer I
47+2
34+2
400-500 20
Performer II
34+2
24+1
400-500 20
Maturator I
24+1
28+1
175-200 90-180
Performer III
28+1
18+1
400-500 20
Maturator II
19+1
25+1
175-200 90-180
Positive Pump: Flow Rate : 3-4 MT/ HR
Pressure : 40 Kg. /cm² with variable speed drive
NOTE: Packed fat required to keep in storage for 24-72 hours Between 15-30 ºC it develops
Thanks For Your Attention
MUEZ HEST INDIA PVT.LTD.
www.muezhest.com
TO
MUEZ HEST INDIA PVT.LTD. www.muezhest.com PRESENTATION FOR “MARGARINE PLANT”
FLOW DIAGRAM FOR MARGARINE REFINING PLANT
Some Photographs of Installed Plant
MARGARINE PLANT
MARGARINE CRISTELISER
MARGARINE PLANT ON SKID
MARGARINE RE-MELT TANK
MARGARINE EQUIPMENT LIST
1
3
2
Remelt Tank
6
7
Dosing Tank
Blending
Tank
Feed Tank
Performer
(3 Nos.)
9
8
Water Phase
Tank (2 Nos.)
5
4
Feed Pump
(2 Nos.)
General
Accessories
Maturator
(2 Nos.)
PERFORMANCE
Fat/ Oils Used
Additives, Vitamins, stabilizer &Til oil
Cotton Seed Oil, Hydrogenated Fat, Inter-Esterified fat, Palm
Kernel Oil, Palm stearin [Beta Prime as well as Beta type],
SFI, Solid Fat Index :
Temp ºC
SFI Value
20
42-48
30
25-48
35
11-15
a] Vitamins
: As per statutory Requirements b] Stabilizing/Emulsifying Agents
: GMS/ MGA
100 gm.-1000 gm/ Ton of product
Note: Some quality in hot oil & balance in churn c] Antioxidants : TBHQ/BHA/BHT - Maximum 200 gm/Ton of product d] Nitrogen
: 10-12 % by volume of the fat, a nitrogencylinder
With flowmeter is connected to suction of feed pump
40
3-5
Crystallization System ( Refrigeration Load : 1T/ HR-50 TR)
Average Composition of a General purpose Bakery Fat :
High Melting Point
Middle Melting Point
Lower Melting Point
Til Oil (Sesame)
43-44ºC
35-36ºC
28-30ºC
50%
35%
12%
3%
100%
Equipment
Fat Temp ºC
RPM
Residence
In
Out
Time Seconds
Performer I
47+2
34+2
400-500 20
Performer II
34+2
24+1
400-500 20
Maturator I
24+1
28+1
175-200 90-180
Performer III
28+1
18+1
400-500 20
Maturator II
19+1
25+1
175-200 90-180
Positive Pump: Flow Rate : 3-4 MT/ HR
Pressure : 40 Kg. /cm² with variable speed drive
NOTE: Packed fat required to keep in storage for 24-72 hours Between 15-30 ºC it develops
Thanks For Your Attention
MUEZ HEST INDIA PVT.LTD.
www.muezhest.com