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chichoora. Production, Optimization and Quality Control of Fuel Injectors
Manufacturing. MMAE-557 Personal Consulting Project Acknowledgement ...
Submitted by chetya on December 7, 2007
Category: Technology
Words: 4411 | Pages: 18
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Production, Optimization and Quality Control of Fuel Injectors Manufacturing.
MMAE-557
Personal Consulting Project
Acknowledgement
Several people should be mentioned for their contributions to the paper. I am grateful to the following: Prof. J. Cesar one of the Illinois Institute of Technology, Chicago, USA, for his thoughtful reviews of Chapters 13 to 23 in Automation Production, Systems and Computer Integrated Manufacturing Book.
Abstract
The project gives an outline for Fuel Injector production, its Manning Level estimation and quality aspects to be improved to achieve better production. Fuel Injectors are the main components of Diesel Engines. DSLA is a convential type injector. It has two main components- body and needle. In our project we discussed about the soft stage of injector body. The production line is semi automated, with raw material coming from the vendor, and the production starts with inscription rolling, where batch number is assigned to Kanban batch. Then onwards the production in every machine is done on the according to batches. Process control is done using SPC charts. And one worker is engaged for control and quality supervision of final product.
Table of Contents
Section No Description Page No
1 Client Description 5
2 Analysis of production line 13
3 Cycle time Calculations 14
4 Optimization 18
5 Automation 24
6 Quality Assurance 25
7 Results 26
8 Literature Sited
27
9 List of Figures 28
Section 1
Client Description
CLIENT: MICO BOSCH (FUEL INJECTOR MANUFACTURERS)
Soft stage of DSLA nozzle body is taken.
Low Productivity, Manning Level is high, Automation is required.
Production Line: Containing 9 stations.
Production rate required is 12000...
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